Vapour smoothing

Using solvent vapour to melt the outer surface of a print into a smooth, glossy finish.

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Also called: Chemical smoothing

Vapour smoothing exposes a print to a controlled solvent vapour that slightly melts the outer surface, blending away layer lines. The result looks glossy and injection-moulded. It works with specific materials, most commonly ABS and industrial nylon.

Good for

  • Glossy, moulded-looking parts
  • Sealing parts against water
  • Consumer product prototypes
  • Nylon (SLS/MJF) parts needing a smooth feel

How it works

  1. The part is cleaned.
  2. It's exposed to vapour in a controlled chamber.
  3. The surface smooths and hardens as it dries.

Pros and cons

Pros

  • Glossy, smooth finish
  • Seals the surface
  • Fast compared with sanding

Cons

  • Only works on certain materials
  • Very fine details and sharp edges soften slightly

Questions to ask the shop

  • Does my material work with vapour smoothing?
  • Will small details be affected?

Common materials

ABS · ASA · Nylon PA12 (SLS / MJF)

Common questions

Can PLA be vapour smoothed? Not in the usual way. PLA doesn't respond to common smoothing solvents, so shops use sanding and primer instead.

Related services

Sanding and finishing · Priming and painting

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